Electrical Heat Tracing System

Heat Tracing System is required for all products, which are required to be kept at temperature more than atmospheric temperature. In India predominantly it is required for heavy fuel oil piping and tanks. Industry wise Refineries, petrochemical plants, process industries, steel plants, cement plants has this requirement.

Why HEAT TRACE?

• Freeze Protection
• Winterization
• Process Maintenance
• Reduce Viscosity (Heavy Oils)
• Prevent Condensation (Vent Lines)
• Prevent Product from Solidifying (Chemicals)

Industrial Heater

Heat Scale major product lines consist of: industrial process immersion heaters, flexible heaters (silicone rubber heaters), coil heaters, cast in aluminum heaters, flanged immersion heaters, mica and ceramic/knuckle band heaters, hazardous area/explosion proof heaters, ceramic infrared heaters, water, tank and oil heaters for most industrial applications. Custom electric heater designs are welcomed and are our specialty which can include custom cartridge heaters, custom flexible silicone rubber heaters and custom industrial immersion heaters as well as custom pipe insert heaters

Under floor Heating Elements

Underfloor heating and cooling is a form of central heating and cooling which achieves indoor climate control for thermal comfort using conduction, radiation and convection. The terms radiant heating and radiant cooling are commonly used to describe this approach because radiation is responsible for a significant portion of the resulting thermal comfort but this usage is technically correct only when radiation composes more than 50% of the heat exchange between the floor and the rest of the space

Mirror Demister

Heated Towel Rails

Thermal Insulation (Hot & Cold Both)

Energy efficiency in buildings/ pipelines/ equipments and vessels is achieved through a multi - pronged approach involving adoption of architectural principles/ design criteria responsive to the climate of the particular location by combining efficient insulation with robust structural design. Implementation of energy-efficiency in building systems is almost entirely dependent on effective Thermal Insulation of the building envelope.

Under winter conditions, a major hazard is the risk of condensation within the system itself or on the inner surfaces of un-insulated or insufficiently insulated building elements. Detailing the Insulation system design would involve proper placement of Vapor Retarder and very careful attention to potential heat bridges and Cold spots.

v In addition to a wide choice of Thermal envelopes, our Insulations provide complete solutions for scientific thermal Insulation of HVAC system elements like chilled water Refrigerant lines, supply and Return air ducting and Air Handling units a hot water plumbing to provide comprehensive energy efficiency to the built environment. Thermal insulation, by retarding heat flow, delivers the following benefits to a building enclosure: Helps maintain temperatures as perceived by the occupant to be within his limits of tolerance. Tracing reduces over-all cost of heating or cooling by cutting down energy consumption. It reduces capacity of capital equipment to be installed for HVAC duty by cutting heat loss or heat gain to be compensated.

Steam Tracing

We offer most reliable and appropriate solution for Steam tracing application.
Steam Tracing is used in two major industries:

• Oil & Petrochemical
• Food Processing

In addition to its widespread application in the above industries, steam trace heating is also used on a smaller scale by factories and docks etc. which deal with fuel oil and other similar products. The combination of steam trace heating and insulation may be described as the creation of an artificial environment to surround a process pipeline, container or instrument. Many industrial products are prone to a variety of undesirable effects if they are not maintained and pumped at the correct temperatures. Some of these effects are listed below:

• Discoloration
• Crystallization
• Waxing
• Clouding
• Solidification
• Precipitation

Substances have different optimum pumping temperatures. Some substances must be kept within certain temperature bands to avoid burning, crystallisation and even vaporisation. It is essential that every product is kept at the correct temperature to facilitate its flow from one process to another.

The extent to which a product is spoiled in the event of overheating or underheating will depend upon two factors. Firstly, the physical change that has occurred must be considered, and secondly, the effect upon the quality of the final product. If for example, discolouration occurs in a fuel oil, the consequences will not be as serious as if the same problem occurred when pumping molten plastic which had already been coloured for a specific purpose.

Efficient trace heating is one of the many components that contribute towards final product quality and high product yield.

There are three applications for tracing:

• Heat Maintenance
• Frost Protection
• Heat Addition

The above may be achieved from the use of one of the following tracing methods:

• Critical
• Jacketed-product-pipes
• Non-critical
• Winterization(frost-protection)
• Instrument

Heat Transfer Compound

Heat transfer compound creates an efficient thermal bond between a steam or electric heater and process pipes or equipment. A single steam tracer utilizing heat transfer compound is more cost effective than a contoured clamp-on jacket and has the equivalent performance of three or more bare tracers.

Electrical Panel

Heat Scale specializes in the design and manufacture of high quality industrial control systems in all industry sectors. We have an in- house facility for the design, manufacture and installation of array of electrical panels which includes

• Motor Control Centers
• Process Control Panels
• Power control centers (PCC)
• Power Supply Distribution panels (PDB)
• Automatic Power factor Control panels (APFC)
• Change over panels
• Synchronizing panels
• LT distribution panels
• Light Control panels
• VFD Control Panels
• Feeder Pillar panels

Custom Built Panel

Heat Scale provides a solution-led service, designing custom electrical control systems and electrical control panels for a diverse range of industry sectors. This is useful for the clients whose requirements are not met with the standard products and require more expertise to produce something that satisfies their particular requirements, from simple push-button operation to more sophisticated and automated systems. Custom designed electrical control panels will provide the information you need at the time you want it and in the right place. We maintain close communications with our clients with regard to their special requirements and specifications, monitoring all aspects of the project from design to completion and final testing and commissioning.

Cables (Domestic/ Industrial-Power & Control Cables)

Junction Boxes (WP/ FLP/ SS etc.)

We are Leading Supplier of all types of Enclosure and Junction Box in Reputed Makes.We are offering high quality electrical enclosures and junction boxes. These junction boxes are manufactured from top quality materials thus providing maximum satisfaction to our clients.

Further, our range of enclosures provides many choices for enclosing electrical and electronics equipment operating in hostile, harsh and demanding environments of industrial plants, unprotected outdoor areas, marine engineering applications and the areas with increased safety. We offer these enclosures and junction boxes at most competitive prices.

We have the Junction Boxes with Following Specification:-

• Weather Proof Junction Box.
• MS/SS Junction Box.
• Flame Proof Junction BoX

RTD & Thermostats

In industrial processes, measuring temperature is often the most important variable to control because it changes the chemical or physical state of most substances and has a great impact on cost.

There are two ways to measure the temperature of an object. One way is to have the sensor in direct contact with the object or fluid and the other way is to measure the radiation or emitted energy of the object with an infrared sensor. Both methods are widely used in industrial heating applications.

Examples of contact temperature sensors are thermocouples, RTD's and Thermostat’s. A thermocouple can measure the widest temperature range, RTD’s are excellent sensors for repeated measurements and highly accurate. The basic thermostat can be very accurate for a limited temperature range and produced very cost-effective.